Design, prototyping, and full production
Structural packaging design translates product and logistics requirements into a precise die line. We specify board grade, flute, closures, and reinforcement zones. Custom packaging design at this stage determines structural integrity, material efficiency, and production cost for every subsequent run.
Deliverables include die line files, material specification, sample set, and production brief ready for manufacturing approval.
Packaging prototyping produces physical samples for fit testing, drop assessment, and client approval. Prototypes are produced from the same die line that will be used in production, ensuring what is approved matches what is manufactured.
Multiple revision rounds are available before production sign-off. Printed mock-ups can be included to evaluate label positioning and graphic layout alongside structural performance.
Made to order packaging design moves into production following approval. Batch sizes are agreed according to client consumption rates and storage capacity. Production quality is controlled against approved sample dimensions and surface finish standards.
Packaging manufacturing order fulfilment includes batch documentation, palletization to specification, and coordinated dispatch to client warehouse or production facility.
Bespoke packaging solutions address non-standard requirements including unusual product geometries, multi-insert configurations, tamper-evident closures, and retail display integration. Product packaging design at this level combines aesthetic and functional objectives.
Custom format development is available for corrugated, solid board, and mixed-material constructions depending on application requirements and production volume.